ODM Food Packaging Solutions Factory & Factories

High-Barrier Materials, Global Compliance, and Advanced Extrusion Laminating Engineering Since 2001

Jieyang Yuanzhong Printing Co., Ltd.

2001
Established Year
240+
Monthly Output (Tons)
30+
Countries Served
20+
Global Brands

Two Decades of Flexible Packaging Mastery

Established in 2001, Jieyang Yuanzhong Printing Co., Ltd. operates a high-capacity production facility in Jiedong District, Jieyang City, Guangdong Province. As an industry-accredited private enterprise, we specialize in high-precision packaging decoration printing, multilayer co-extrusion and adhesive dry lamination processes, and customized bag conversion.

Japanese Precision Production Lines

Our packaging plant features advanced imported equipment configurations, including high-speed Japan Komori fully automatic printing production lines. Complementing this hardware are inline defect detection cameras, high-efficiency laminators, and precise slitting setups that maintain consistency across large-volume runs, outputting in excess of 240 tons monthly.

Globalized Export Network

Yuanzhong Pack is a trusted global packaging supplier, delivering engineered films and stand-up pouches to over 30 countries. We comply with international standards for food safety and material migration. Our dedicated technicians and design teams adapt each structure to custom shelf-life, puncture resistance, and seal integrity requirements.

Technical Product Process: High-Speed Rotogravure Printing

Rotogravure printing stands as the cornerstone of our manufacturing operation, delivering exceptional color fidelity, layout repeatability, and reliable ink adhesion for complex multi-layer laminate structures.

Gravure Printing Process

1. Printing

Applying ink directly to PET, BOPP, or Nylon films with cylinder engraving for crisp graphics.

Dry Lamination Process

2. Composite

Combining film layers using solvent-free or dry laminating adhesives to construct high barriers.

High Speed Slitting Process

3. Slitting

Trimming laminated webs to precise target widths to support automated horizontal and vertical fill equipment.

Automated Bag Making

4. Bagging

Converting barrier rolls into stand-up pouches, flat-bottom bags, or spouted liquid packaging.

Quality Control & Packing

5. Packing

Rigorous seal testing, pressure testing, and sanitary packing in dust-free zones prior to transport.

"Rotogravure printing remains the industry standard for high-volume, multi-layer flexible packaging because of its thick ink deposit capability, exceptional resolution, and consistent runs over millions of meters. At Yuanzhong, we manage the entire lifecycle in-house—from design checking to lamination and bag converting—minimizing interfacial delamination and solvent retention risks."

Localized Application Engineering for Custom Food Barriers

Packaging requirements vary significantly depending on local climate conditions, transport logistics, and regulatory frameworks. We design structural combinations to solve regional storage challenges.

Tropical High-Humidity Preservation

In Southeast Asia, Central America, and humid equatorial regions, high relative humidity (RH) speeds up food spoilage and crispness loss. We engineer multi-layer foils using PET/AL/PE and BOPP/VMPET/PE to achieve water vapor transmission rates (WVTR) below 0.1 g/m²/24h, keeping salty snacks, potato chips, and instant noodles crisp and dry.

High-Altitude Transport & Low-Pressure Integrity

Distribution networks crossing high-altitude regions (such as the Rocky Mountains in North America or the Andes in South America) experience low external atmospheric pressure, which can cause bag bursting. We optimize polymer blends using metallocene linear low-density polyethylene (mLLDPE) to increase hot-tack strength and impact resistance, ensuring stable seals during transit.

Cold-Chain & Sub-Zero Impact Durability

For frozen foods, seafood, and pet food pouch distribution in Nordic or Northern European regions, packaging must withstand mechanical stress at sub-zero temperatures. We incorporate specialized copolymer polypropylene (CPP) and biaxially-oriented polyamide (BOPA/Nylon) co-extrusions to prevent low-temperature embrittlement and flex-cracking.

China Supply Chain Resilience & Cost-Efficiency Advantages

Sourcing flexible packaging from our Jiedong District facility offers distinct logistical and structural advantages that help stabilize packaging pipelines against volatile raw material markets.

1. Petrochemical Proximity

Guangdong's advanced industrial cluster provides immediate access to major polymer producers. This geographic proximity ensures a steady supply of premium resins (PE, PP, PET, PA) even during global shipping disruptions, keeping lead times reliable.

2. In-House Tooling & Engraving

By managing rotogravure cylinder engraving and plate-making in-house, we shorten prepress turnaround times. This integration reduces sample approval stages from weeks to days, accelerating your time-to-market.

3. Multi-Port Logistics

Our proximity to Shenzhen, Shantou, and Guangzhou ports enables flexible ocean freight routing. We offer reliable, cost-efficient shipping terms (FOB, CIF, DDP) for major global destinations.

4. Automated Scrap Reduction

Our Japanese Komori presses are equipped with closed-loop tension control and optical registry systems, which minimize substrate waste. Saving on material overhead allows us to offer competitive direct-factory pricing.

Technology Roadmap & Future Outlook (2024-2030)

The food packaging sector is undergoing a significant transition toward circular-economy compatibility. Below is our technology roadmap for high-barrier sustainable material engineering.

Phase 1: Present

Mono-Material Transition

Replacing complex multi-polymer structures (such as PET/PE or PET/BOPP/PE) with fully recyclable Mono-Oriented PE (MDO-PE) and polypropylene (PP) laminates. This simplification allows packages to enter standard recycling streams without compromising essential barrier protection.

Phase 2: 2026 Focus

Water-Based Inks & VOC Elimination

Expanding the use of eco-friendly water-based and EB (Electron Beam) curable inks. This transition minimizes volatile organic compound (VOC) emissions during printing, aligning with strict environmental audits in the EU and North America.

Phase 3: 2028-2030 Vision

Smart Active Packaging & Compostables

Integrating oxygen scavenging polymers and bio-compostable barrier coatings (such as PLA and PHA). We are also working on embedded RFID and NFC antennas for supply chain traceability and dynamic freshness tracking.

Regulatory Compliance & Global Food Safety Assurance

FDA & EU Food Contact Standard Compliance

Every polymer batch, dry adhesive, and printing ink we use undergoes strict verification. We verify that all materials comply with FDA Regulation 21 CFR and EU Regulation No. 10/2011 for food-contact safety, keeping heavy metal migration below detectable thresholds.

ISO 9001:2015 & Cleanroom Operations

Our production facilities operate under ISO 9001:2015 quality management systems. We process our food-grade packaging materials in climate-controlled environments with air-filtration systems to prevent physical and microbial contamination.

Advanced Quality Control Laboratories

We maintain an in-house QC laboratory equipped with gas chromatographs to monitor solvent residues. Our technicians also use tensile testers to verify peel strength and leak testers to ensure reliable hermetic seals on every batch.

Global Presence: Exhibitions & Strategic Collaborations

Exploring the World Through Exhibitions: A Journey Across More Than 10 Countries. Collaborating with More Than 20 Brands: A Testament to Our Commitment to Excellence.

International Trade Shows

Cooperative Brands

Frequently Asked Questions: Packaging Material Engineering

Technical responses to key questions regarding materials, barriers, custom requirements, and supply chains.

What is the typical lead time for custom printed rollstock?
Our standard production cycle is 15 to 25 days following artwork approval and cylinder payment. Initial orders require additional time for mechanical alignment and color matching during cylinder engraving. Repeat orders are often processed faster.
How does dry lamination compare to solventless lamination?
Dry lamination uses solvent-based adhesives run through a drying tunnel to remove solvents before bonding, which provides high heat resistance suitable for retort pouch processing. Solventless lamination uses multi-component adhesives that bond without a drying tunnel, which helps lower energy use and reduces solvent retention risk.
Do you offer eco-friendly mono-material configurations?
Yes, we supply recyclable mono-PE and mono-PP laminated structures. We also offer options with high-barrier coatings (EVOH-based) to maintain oxygen and moisture protection similar to traditional multi-layer structures.
What is the function of a de-gassing valve in coffee pouch structures?
One-way de-gassing valves allow carbon dioxide ($CO_2$) released by roasted coffee beans to escape from the pouch while blocking oxygen from entering. This balance prevents pouch swelling and oxidation, maintaining product freshness.
How does your factory control solvent retention during printing?
We use drying chambers on our gravure presses to evaporate solvents from the ink. We monitor solvent retention using gas chromatography to ensure levels remain well below international safety limits.